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CNC Technology Automation

How Much Do You Know For CNC Technology Automation?

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CNC Technology Automation

CNC automation is the most effective technique to get the most of your CNC machine. Connecting Xcelerate and Elevate robots to current and new CNC machinery is simple. CNC automation is now possible for the whole machining industry thanks to our universal automation solutions. The CNC automation has never been more accessible than it presently is; whether milling, turning, grinding, wiring, or zinc sparking are part of the operation at hand.

  1. What is automation?

The process through which robotized work replaces (part of) the manual labor involved in a manufacturing process is automation. A prime example is a connection to a CNC machine from a robot cell. As a result, the CNC production process may continue without humans because the robot can load and unload the machine.

  2. Which CNC machines can automate?

In principle, any CNC machine, regardless of manufacturer, may be automated. We’ve worked with several different CNC manufacturers. like 3-axis ,4-axis and 5-axis machines, There is a certain activity spectrum when it applies on CNC machining services. It has an impact on the X, Y, and Z axes. The maximum size of workpieces that may be loaded into the CNC machine is specified. Both horizontal spindle CNC machines and vertical spindle CNC machines may be automated.

  3. Is CNC automation a good investment for you?

CNC machines are available which design in a wide range of working sizes and shapes for customers choice.  Automation, regardless of the CNC machine you own, is frequently worth the effort needed. Your CNC machine will pay for itself many times over. In addition, automation can provide longer-lasting output, resulting in less labor for your specialized team. Many of our clients have firsthand knowledge of this.

Your investment is also well worth it for small batches. You will be able to enhance your standard CNC production output with Xcelerate greatly. What is the secret of Xcelerate? Not only in terms of speed but also in terms of consistency. Xcelerate can work at the same speed for hours on end, is unaffected by distractions, and does not require breaks, phone calls, or coordination in the middle of the operation. It regularly delivers excellent results. All of those hours of uncrewed operation are also a significant advantage.

  4. CNC automation is also appropriate for small series and a variety of items

Xcelerate and Elevate can also manage products with complicated or irregular shapes.  The robot, as well as the flexibility of the gripper fingers and inlays, are critical. CNC manufacturing services robotization is not just for mass producers. Suppliers with an unpredictable manufacturing process, such as small series and a wide range of products, can profit from our automation solutions as well. Do you require a higher handling weight and a large storage capacity on a compact surface area? If this is the case, Elevate is the appropriate automation option for you.

CNC Automation

  5. The significance of safety in CNC automation

Working securely with automated systems is of the utmost importance. The is why we place a premium on safety. At all times, we adhere to CE safety regulations. For example, Xcelerate is typically outfitted with a floor scanner to ensure that the machine stays accessible, ensuring the safety of your staff. The solution is simple to integrate into your current CNC production environment. Elevate comes in various forms to let you customize your preferred automation solution to your specific needs and working environment. While our loading robots load and unload your CNC machine, your workers may work uninterrupted and safely.

  6. User-friendly software

Xcelerate and Elevate are simple to operate for any operator, thanks to their user-friendly software. You can add new modules or upgrade old ones using intelligent software. Do you, for example, require a unique inlay or gripper fingers for a specific product? No problem: with our software, this type of update is simple to implement. It also makes CNC automation very adaptable, allowing you complete control over how automation is adjusted to suit your manufacturing process.

  7. Easy machine coupling

What are you going to need to connect an automation solution to your machine? Three critical components for stable and dependable CNC automation are an automatic door, a robot interface, and automated clamping. We have many years of experience coupling automation solutions to various machine brands, taking complete control of the process to save its customers a significant amount of time and work.

  8. Addition of multiple features

The machine interface is critical in machine coupling. An essential I/O link ensures that only one operation runs at a time. In such a situation, the CNC machine has the appropriate clamp, and Xcelerate understands that the products from a specific drawer must be placed there for processing until the items from the drawer are ready. If you want to process another product in your CNC machine later, you must first alter the clamp and the software.

The entire process can be automated using Profibus, Ethernet, and Ethernet/IP interfaces, even for small goods of varying forms and sizes. These are easy-to-couple protocols with a wide range of features that we may incorporate into the automation system. Consider Fixture Exchange, which allows you to replace clamps automatically. It means that Xcelerate stores the necessary clamps and changes them as necessary. Furthermore, these protocols enable you to activate various machining services. The CNC machine and the loading robot are constantly communicating with one another.

  9. Automating milling benches and lathes

We automate 3-axis milling benches, 4-axis milling benches (horizontal), and 5-axis milling benches. However, there are also wire and zinc sparking devices. Learn more about what you should consider while automating a milling bench.

Conclusion:

Modern producers encounter several different obstacles. Finding talented people is one of them, and others include the ongoing need to improve overall efficiency, and success frequently rests on the ability to evolve. With our automation-friendly solutions, we can help you boost your business’s total efficiency and outrun your competitors, whether you need an integrated solution or a fully automated system.

 

 

 

 

 

 

CNC milling process

The 6 Secrets of Precision CNC Milling

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When it comes to producing complicated components, CNC milling is one of the most commonly used processes. Why is it so difficult? When other fabrication processes, such as laser or plasma cutting, can achieve the same results, it is more cost-effective to use them. However, none of these two would compete with CNC milling in terms of functionality. So, we’ll take a deep dive into milling, examining the different elements of the process as well as the equipment. It will help you determine whether you need CNC milling services to manufacture your components or whether there is a more cost-effective option.

CNC milling process

What is CNC Milling?

Let us first define CNC milling and clear up some of the more ambiguous aspects of the word itself.

To begin, when looking for milling, people often request CNC machining. CNC milling services and turning are also types of machining, but they are not the same. Machining is a mechanical cutting technology that removes material through physical contact with a variety of tools.

Second, because CNC machines get used in all CNC machining, not all CNC machines are used for machining. Behind these three letters is computer numerical control. CNC machines use computerized systems to automate the cutting process. As a result, CNC machines include laser cutters, plasma cutters, press brakes, etc.

So CNC machining is a combination of these two words, providing an answer to the title’s question. CNC milling is a type of subtractive fabrication that employs computer numerical control systems to automate the process.

What are some of the CNC Milling Secrets?

Milling may get used for various characteristics such as threading, chamfering, slotting, and so on. It enables the production of complex designs with an enviable and precise CNC milling center. CNC machining tolerances are typical +/- 0.1 mm.

These characteristics above necessitate several different milling operations:

  • Surface milling
  • Face milling
  • Angular milling
  • Form milling
  • Profile milling
  • Gear milling, etc.

Plain milling

Copper CNC milling partPlain milling is sometimes get referred to as surface milling. It employs a horizontal mill, which means that the cutting tool’s rotational axis is parallel to the cutting surface.

Surface milling may employ various cutters, both wide and narrow, depending on the desired outcome. When combined with a slow cutting speed, a quick feed rate, and coarse cutter teeth, using a broad cutter can result in rapid material removal. Of course, the plain finish of such cutting may fall short of the specifications.

As a result, a second step may require changing tools to use more delicate teeth. It necessitates higher cutting speeds and slower feed rates, resulting in a slower amount of material removal per time unit. The result is more accurate at the same time. As a result, the combination of the two is a wise financial decision.

Face milling

This procedure makes use of a cutting tool with teeth on both the sides and the end. The axis of the device is perpendicular to the machined portion.

Face milling is often used after surface milling because it produces more elaborate contours and leaves a good finish. The jaw on the sides do most of the cuts, and the teeth on the tip finish the surface.

Angular milling

This milling operation allows us to make chamfers, grooves, and other features. There are various approaches to implementing these features.

The use of multiple cutters makes the most sense in the case of a standard 3-axis mill. It can use dovetail cutters to make angled grooves, or a mill with a conical cutting head can get used to chamfer. It’s worth noting that these two are opposites.

The cutter’s axis should be perpendicular to or parallel to the surface.

Form milling

To generate more complicated surface contours, this type of milling necessitates the use of specialized tooling. Convex and concave cutters are two examples of tooling used here.

Form milling facilitates the creation of these surface contours in a single cut. The tools can assist in the creation of round recesses, round corners, and so on. The devices must have the corresponding parameters to obtain the desired result.

Gang milling is a subcategory of form milling in which patterns are created by using several cutters simultaneously.

Profile milling

It is a typical milling operation used to produce convex and concave segments. Roughing, semi-completing, and finishing are the three steps of the process.

Roughing is done with round inserts to remove the majority of the material. Ball-nose end mills are ideal for finishing and semi-finishing.

Such work can benefit significantly from CNC milling, as four and five-axis technology will dramatically speed up operations while improving quality.

Gear milling

Yes, milling can also get used to making different kinds of gears. The entire gear manufacturing process gets divided into two steps.

The first step is gear milling. The material’s softness makes it easier to create the part while maintaining tight tolerances. The gears are then subjected to a heat treatment process to harden the surface. Following that, CNC turning will be in charge of the final result.

Conclusion:

Using an ever-expanding set of tools and methods, as well as the consistency and repeatability benefits of CNC automation, machining can finish a workpiece to exact specifications in a single operation, with little or no interference from a machine operator.

Precision CNC milling is often the fabrication method of choice for a wide range of manufactured components due to its ability to work with virtually any material and at any production volume.