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industry4.0

How Prototype Companies To Challenge The Industry 4.0?

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Regarding industry 4.0, actually it is the digital transformation of manufacturing industries. These developments are fueled by new technology, which provides a more efficient method of organizing and controlling all conventional manufacturing processes.

The term “digital ecosystem” is used to refer to the extra automation and computerization that companies are using to improve their production cycles and “connect” all of the many components of their operations into a unified digital ecosystem. The digital system of industry 4.0 collects data from sources like:

  • Strategies for the Industrial IoT;
  • Cognitive and artificial intelligence systems;
  • Virtual reality
  • Robotics tools, including self-driving robots;

The primary distinction between this stage and the previous one is that these digital technologies fuel the physical act of research, production, distribution, and performance in a continuous cycle – the physical-digital-physical (PDP) loop.

Real-time data and insight travel between your prototype manufacturing process’s physical and digital elements through this loop. This link between digital technology and real-world activity is at the heart of Industry 4.0.

The Challenges to Industry 4.0 Adoption in Prototype Manufacturing

It isn’t easy to foster organizational-wide creativity. At the present level of Industry 4.0 development, six out of ten firms acknowledge that implementation obstacles are so high that their industry 4.0 efforts have made little progress over the last year. Among the most often mentioned difficulties are the following:

  • A lack of cohesive leadership, which makes cross-unit collaboration within the organization difficult.
  • Concerns about data ownership when deciding on third-party vendors to host and operationalize business data
  • Short guts to launch a major digitization strategy
  • Difficulties in combining data from disparate sources to establish the first connection
  • Inadequate knowledge of technologies, suppliers, and IT outsourcing partners can assist with the main project’s execution

While there is no “one-size-fits-all” strategy to implementing an Industry 4.0 program, each business may take various steps to reduce acceptance obstacles. The first step toward becoming an Industry 4.0 company is to accurately assess the return on investment that various digital technologies may produce for your organization.

industry4.0

Top 4 Characteristics of Industry 4.0:

  1. Growth of vertical networks

Manufacturers can quickly react to changes caused by changing demand, stock levels, or unanticipated equipment failures using digital-to-physical procedures. Smart factories are highly linked entities, with many systems communicating with one another and adjusting their performance accordingly.

  1. Integration the global value chain networks

Physical-digital-physical loops provide more transparency, and businesses can more quickly identify and resolve issues. These enterprise-wide networks may capture data from all activities, from warehousing, marketing and sales, and downstream services. It is possible to review each stage of the procedure at any point in time since it is recorded.

  1. Reengineering the value chain

All aspects of product development and prototyping are linked and coordinated with the product life cycle. Between product development and rapid prototyping services systems, new synergies arise.

  1. Exactitude through exponential technologies

One of Industry 4.0’s cornerstones is developing an increasingly autonomous and intelligent environment, and it accelerates efficiency further by using machine intelligence, deep learning, sophisticated robotics, and industrial IoT.

Benefits of Industry 4.0 Adoption for Prototyping Companies:

From improved rapid prototype manufacturing efficiency to the deployment of new products and services, the advantages of digitalization are substantial.

Gains in revenue

According to a PwC study, digital goods and services currently generate an extra €110 billion in annual sales in the European sector. In the last three years, pioneering businesses with digital product portfolios have seen above-average growth. Almost half of businesses with industry 4.0 initiatives underway anticipate double-digit growth over the next five years. Additionally, one in five companies anticipates a 20% increase in revenue.

Additionally, businesses may use big data analytics to get a better knowledge of their customers’ requirements. It may utilize the additional information to improve product development and consumer relations.

Efficiency and productivity gains

According to McKinsey, a shift to automated manufacturing 4.0 could boost productivity in technical professions by 45–55 percent. Companies such as Airbus, Cisco, Siemens, and a host of other Industry 4.0 pioneers have already used IoT-assisted new product manufacturing. Businesses may now build more sophisticated IoT ecosystems comprised of devices created by many manufacturers due to the protocol’s ability to allow smooth, quick, and secure cross-platform connection and data exchanges across different IoT systems.

On the rapid manufacturing floor, human-robot partnerships are also forming. New-generation robots can assist prototype companies in automating low-value-added operations and reducing time-to-market. According to MIT, cooperation with robots may save employees’ idle time by up to 85 percent.

A Manufacturing Execution System that automates up to 25% of the client’s activities was developed and implemented with our assistance. Consequently, the customers saw a fivefold increase in productivity and an eightfold increase in application performance.

Machine downtime is reduced

Predictive maintenance in Industry 4.0 entails identifying equipment failures before they occur. Machine learning-enabled systems can identify repeated behaviors that anticipate problems, alert your employees, and schedule inspections. Additionally, these systems adapt with time, becoming capable of detecting even more minute changes and assisting you in constantly optimizing your prototyping manufacturing process.

Additionally, contemporary Industry 4.0 technologies may be customized and optimized for each unique situation. Anomaly Detection Solution continuously improves its algorithm based on input from engineers and real-time data intelligence, thus increasing production efficiency.

Improvements in supply and demand matching

Cloud-based inventory management systems allow more effective supplier relationships. Rather than working in “siloes” environments, you may establish seamless interactions and guarantee that you have:

  • High servicing part fill rates;
  • A high level of product availability with a low level of risk;
  • Increased customer service levels

Integrating your inventory management complicated system with , like SAP S/4HANA, enable Industry 4.0 and data analytics to adapt supply to market demand quickly. Additionally, you may conduct real-time supply chain optimization and get greater insight into potential bottlenecks, thus accelerating business development.

Conclusion

Rapid prototype manufacturing is on the verge of massive digital changes, and early adopters of the invention already see a real return on their investment. To take a step closer to Industry 4.0, consider expanding your understanding of the emerging technologies and use cases that are generating the greatest value – and determining how we may integrate them into our new strategic objectives.

 

 

purchase rate

The Development Status Of Rapid Prototyping In China

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Technological innovation, industrial production, new product development and shortening the development cycle, including artificial intelligence, 5G construction, these are already inseparable from rapid prototyping technology. The development of this type of technology in the West is nearly half century earlier than that in China.  with the development and application of new materials today, CNC machining and 3D printing have become popular all over the world. So, what is the status quo of China prototype technology development? We analyze from the following perspectives:

purchase rate

3D Printing

This production process was first introduced from the West, but currently Chinese prototype manufacturers have been constantly innovating and improving, and have produced many printing equipment that meet the needs of different industries, and the cost is very low, ordinary people can buy, for example: one set Ordinary 3D printing equipment can be purchased for 300USD, which can print models in many colors using PLA and TPU materials.

Since 3D printing is very autonomy, you only need to import the CAD model of the part (STL format), and you can print it yourself. For prototypes with complex shapes, it can save a lot of time, and does not require traditionally manufactured tools, chucking, and positioning. From this perspective, such a process is very suitable for the intelligent and unmanned production of Industry 4.0. However, there are not many 3D printing metal materials in China at present. Many prototype companies do not have such capabilities. Even if they are available, they will be enormous expensive. Moreover, the surface of the printed metal parts is relatively rough. Chinese suppliers prefer to use CNC to mill the metal parts. This processing technology has been very mature and professional in China.

CNC Machining Services

This kind of processing technology is the choice of most suppliers in China, including lathe, milling, grinding, EDM, etc. This is because the early labor cost was relatively low and the raw materials were cheap.At that time, CNC was only used for mass production. Later, it was accompanied by with the rise of rapid prototyping, people find that it can also play an important role in it. From CAD drawings to the end parts, it can be completed quickly in a short time.

Today, people have higher and higher requirements for CNC machining, so high-speed cutting and high-precision technology have developed rapidly and are widely used in high-end CNC machine tools. High-speed cutting has high processing efficiency, high precision, and low unit cost. Apply new machine tool kinematics theory and advanced drive technology, optimize the machine tool structure, adopt high-performance functional parts, lightweight moving parts, and reduce motion inertia. In high-speed machining, high speed, medium cutting depth and fast feed, and multiple strokes are more advantageous. With the support of tool materials and structure, it has developed from single tool cutting high-speed machining to comprehensive high-precision machining. As one of modern advanced manufacturing technologies, it has been more and more widely used. Aerospace, automotive, and mold manufacturing, coupled with the country’s emphasis on manufacturing, have pushed the technology forward.

Rapid Tooling

  • Silicon mold: currently it has become one of important rapid manufacturing processes for plastic parts low volume production, due to the process of making mold fast and easily ,in particular ,it could save money hugely to compare with the traditional steel mold ,for those people who want to get the products ready urgently ,no better process than this one .

 

  • Rapid injection mold: in the beginning ,Chinese prototype manufacturers prefer to use aluminum mold ,rather than steel mold ,because it’s more cheaper .However ,the tooling life is short ,and the quality of injected parts are not enough good, So aluminum mold is going to die step by step ,at least ,right now it rarely see people to make aluminum mold,in contrast, Steel mold is still the trend,although the molding time is a bit long .

Surface Finishing

Today ，Chinese government is very strict with the management of environment protection，so there are many anodized shops ,chrome plated shops..etc that are being demanded without pollution production，cleaning room, using the healthy original material. Thus, the quality of finished parts have been improved as well. In the meantime ,the government stuff often visit these shops to make sure and supervise the daily work is going well .

The Skills of Technician

Currently regarding of the skills of technician ,it is becoming less and less in China ，almost all prototype companies are eager to hire the technician who is an enthusiastic and motivated,talented ,smart and hardworking .However ,this situation is very harder, because more and more young people are not willing to join this sector .This is a big problem and challenge we have to face .Some entrepreneurs are adding the salary and reduce the work time to attract those excellent technician to join them . And also , some companies even hire the engineering member with vast experiences and knowledge who is phenomenal in the industry can be part-time job. Thus, they can help to make the training, technological guidance, and teaching job .

prototype industry in China

Conclusion

Due to be with rapid economic development, China has become the second largest economy in the world. Chinese government is more and more serious with the traditional manufacturing industry and technological innovation, to support and encourage enterprise reform and innovation constantly, even provides subsidies for some high-tech enterprises, So We believe that rapid prototyping technology will make great development and continuous progress in the future .

prototype detail handle

How To Find Excellent Prototyping Services Manufacturer In China?

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Rapid Prototyping Services allow to quickly come with the physical product model. This model acts as the concept proof and is very helpful even for functionality testing before starting any significant investment for expensive tools like injection molds. It offers the best  prototype solutions. Here is a list of some key technologies:

  • 3D printing for metal and plastic
  • CNC Prototype machining
  • Vacuum casting molding for plastic

Steps involved in rapid prototyping

Here is a sequence of steps involved in rapid prototype machining services to get the best and completed machines and CNC parts delivered at doorsteps:

  • Uploading a CAD file: To start with the process and utilizing the services, you must first fill up the details and upload a 3D CAD file to provide access to the service provider.
  • Quoting and analysis of design: You will soon receive a quote from the chosen Rapid Prototyping Services provider and then get the design for manufacturability analysis (DFM).
  • Confirming order: After reviewing the quote, you must place the order and then let the service provider start with the entire manufacturing process.
  • Getting the prototype parts delivered: After reviewing the quote and then placing the order, the chosen service provider will complete the manufacturing process and then deliver the manufactured parts at your doorsteps (if you want).

When will I require Rapid Prototyping Services?

Tools that can be utilized for large production can be costly. Moreover, you cannot do modifications too once it’s already done. However, before a mold is available for production, it will require up to two months.

You can’t accurately flicker about with various designs based on the difference in their costs and required time to develop any particular mold and different tooling. That’s more where rapid prototyping reaches the spot.

Assume that you have an idea for the product and you desire to advance funds for any new Prototype or model. Or, possibly you need to test and jerk the form and characteristics of a new product conception. That is when rapid prototyping makes a lot of sense.

prototype detail handle

How to find excellent Rapid Prototype Company In China?

Today’s world is flooded with more rapid prototyping companies across China that give various kinds of prototyping services, such as 3D printing,  CNC machining/turning, rapid tooling, sheet metal, Prototype Machining, etc.

Most of the companies are trying to catch abroad customers to increase their business. But only few maintain the standard of high-quality to construct well-built models or low amount composition of products to put into and examine the market.

Above all, high-quality, instant delivery and flexible service are challenging to find in one supplier. So, here are the critical tips mentioned to pick a trusted rapid prototype services provider company in China.

  1. Check out the Industry Experience

When you scan for an abroad supplier, analyze based on Experience. For example, for a complicated project with several parts, materials, and finishes, if you operate with a skilled prototype developer, they can give all that you need to; transform your approach into an excellent prototype or a machined model part.

So, go for the proper manufacturer to save your money and time and accomplish your contraption and concept. You will professional services too.

  1. Look for High Quality Services

While scanning for a trusted manufacturer, several abroad clients have to face some difficulties and problems. Because they are not aware of what the manufacturer can offer, they are unsure whether they will be delighted with the quality after getting the finished goods. While picking a good and decent supplier, never prioritize rate over quality. You should look for quality above all.

An investment into the quality manufacturer will add valuable benefit to your business complementing your product and services. Especially, note that, the company has a team of certified manufacturers who can contribute significantly for the custom based machining parts. If required you can check their profile online and review their testimonials to get a better insight for rapid prototyping services.

  1. Quick Turnaround

Every business has its own urgency. So when you are looking for an excellent prototyping service manufacturer in China, note their turnaround time. You can seek quotations of a few manufacturers in order to get an idea of their quick services.

Rapid prototyping must be as instant as accomplishing the task and providing the finished prototype products in only a couple of days or within a week. This is necessary for saving a large percent of the overall cost.

  1. Advancement with technology

When you are looking for an excellent rapid prototyping service manufacturer in China, it is advisable to connect with a tech savvy company. They must be abreast of the current marketing conditions and the latest technologies to pace up with the requirements of multiple industry vertical. You can connect with UYEE Prototype now you for an incredible prototyping and CNC machining services.

What more to look for while choosing the Rapid Prototyping Services?

Apart from the aspects mentioned above, apart from analyzing the prototype development, here are some more things that you must look for while selecting the best out of the available Prototyping Services across China and abroad.

  • Lower volume manufacturers: Apart from the Prototype Services, you must also look at whether the service provider or the chosen company also offers lower volume manufacturing services for numerous industries, including medical, automotive, aerospace, etc. The chosen company must also be experienced with prototype making, and pressure dies casting, rapid tooling, aluminum extrusion, and plastic molding.
  • Surface finishing: Look for the service provider that excels in manufacturing prototypes and offers smoother surface finishes for the developed parts. The company must be utilizing various types of painting, polishing, screening, and other measures for the same.
  • Outsourcing: Overall, the service provider must also have a facility for outsourcing manufacturing services like forging and investment casting so that you can utilize the service whenever and wherever required.
rapid prototype model for product design

How much do you know about Rapid Prototyping Services?

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Rapid prototyping entails specialized manufacturing methods to create high-quality physical models of a 3D design concept. Prototypes may get used to upgrade designs as stepping stones to total production or for engineering tests. They get designed to be cost-effective and straightforward, with no investment in complex tooling required. Many customers need a physical part to get produced promptly to validate a design or capitalize on a brief sales opportunity.

It is a set of methods used to generate a model of a part from CAD data rapidly. The component can get built using CNC milling technology, 3D printing, or additive layer manufacturing.

  • CNC milling technology – CNC machining is very effective in Prototype manufacturing from various materials such as metal, wood, and plastic. For now more and more people prefer this process to develop their new products.
  • 3D printing – This is an additive manufacturing process that produces functional prototypes using CAD data and 3D printers. The most of advantage of this process is without the structure limited on the part.
  • Additive layer manufacturing – Laminated object manufacturing and solid ground curing are two other additive manufacturing processes. It’s new and modern manufacturing way .

rapid prototype model for product design

What are the Advantages of Rapid Prototyping?

Whether you are an engineer, industrial designer, or part of a product development team, rapid prototyping services will provide you with many benefits, including:

  • The ability to quickly explore and cost-effectively realize concepts. Quick turnaround times and low costs enable teams to progress far beyond the visualization of an idea, making it easier to understand the physical world’s properties and design.
  • Reiterate designs and incorporate changes that allow for improved product evaluation and functional testing. This iterative approach serves as a road map for designing and refining the final product before releasing it to the market, ensuring that the client’s design is optimized and error-free.
  • Show ideas concisely and successfully. Rapid prototyping transforms thoughts, pictures, and concepts from a notion or two-dimensional visual into tangible goods that customers, colleagues, and collaborators can hold and see in action.
  • The capability of thoroughly testing and refining a concept. The ability to mitigate design flaws with small-volume rapid Prototype manufacturing aids in the elimination of expensive design flaws that may not be apparent during an early evaluation.
  • By eliminating the need for setup and tooling, one can save time and money by using rapid prototype services. Because they can use the same equipment to create different prototypes with different properties and materials, overall costs and turnaround time is minimum.

What are the Disadvantages of Rapid Prototyping?

There are a few drawbacks to using rapid prototyping services that we should consider. Here is the list of few disadvantages of Rapid prototyping:

  • Sometimes prototype cannot present exactly the performance of the end product.
  • Issues with matching strength and surface finish using 3D printing technology.
  • Additional upfront costs
  • Some rapid prototyping processes are not cost-effective.
  • Skilled labor is required to create a perfect model according to the product design.
  • Materials available for use are limited.
  • It could also lead to insufficient analysis.

What are the different types of Rapid Prototyping Services?

CNC Machining

CNC machining is perfect for producing high-quality rapid prototypes out of plastic or metal without the need for costly tooling. Components will have tighter tolerances and better surface finishes than those made by other prototype services. Also, companies can machine all of the features required for a fully functional portion, such as tapped and threaded holes and exactly flat surfaces and all kinds of finished requirements .

For all CNC needs, companies have over 30 CNC mills, lathes, and EDM machines on-site. They also have a multilingual support team to ensure that the product development journey is as easy and stress-free as possible.

Metal 3D Printing

Metal 3D printing is perfect for creating complicated shapes that are light in weight but strong in strength. Complex tooling is not required, and it can print parts in hours rather than days or weeks.

To develop completely dense sections for maximum performance, companies use a cutting-edge Renishaw AM250 printer. Equally important, they have in-house specialist technicians who can provide clients with an unrivaled engineering knowledge level to ensure clients get the best quality finished product.

Vacuum Casting

Polyurethane vacuum casting molds should produce up to 30 high-fidelity copies of the original master pattern. Parts may be overloaded in different materials and molded in various resins, including engineering-grade plastics. It is suitable for low volume production plastic, rubber products with fast turn around .  And also ,it can get saved much more cost to compare with plastic injection molding , so this is a big advantage .

Companies specialize in producing high-quality cast copies from master patterns. The client will benefit not only from companies’ outstanding attention to detail, but they also offer a complete suite of finishing services to take part up to showroom quality.

SLA Prototype

SLA is one of the first plastic 3D printing or additive manufacturing processes. These techniques are not only rapid, but they also allow you to create complicated internal features that are difficult to produce using traditional manufacturing methods. To make master patterns for vacuum casting molds, companies use SLA. It is best suited for producing small quantities of finished parts or prototypes.

CONCLUSION

With technological innovations, it is high time to adopt the latest manufacturing, rapid prototyping to save time, money, and the effort to create the new product. This type of technology is essential during new product development process and innovations.

Sheet Metal

Sheet Metal Manufacturing Is Essential For Many Industries

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In rapid prototyping industry, When we are talking about metal prototype manufacturing .Might some of works will be also related with sheet metal .The Sheet Metal Manufacturing are elements that are used mainly for the construction industry, they are characterized by being metal sheets that have come to be known as sheet or plates, these sheets are manufactured with different thicknesses and sizes (gauges and lengths), they are also used for the manufacture of profiles.

Knowing the manufacturing process of sheet metal profiles and those who are able to manufacture them of excellent quality is really important, the pickling process, machining, cold rolling, galvanizing lines and the painting process must be taken into account to achieve the best possible results for an excellent quality product.

Sheet Metal

Manufacturing these profiles in sheets must take four processes which are:

  • Pickling process
  • Cold rolling mill
  • Galvanizing line
  • Painting process

  1. PICKLING PROCESS

In the pickling process, it is possible to guarantee quality in the following production processes by means of a hydrochloric acid bath that permanently eliminates the iron oxide scales that are generated during the hot rolling process. In addition, the width of the roll and the surface quality are prepared to optimize the cold lamination process.

  1. COLD ROLLING MILL

The cold rolling process allows the thickness, width, flatness and surface quality to be obtained free of defects and to be ready to carry out the galvanizing process at the time that is required by the clients.

  1. GALVANIZED LINE

Galvanizing processes have everything necessary to deliver the best zinc or aluminum zinc coating. First, the calibration and the width of the roll are ensured, then cleaning baths are made with some chemicals and a brushing, then a preheating and annealing process is carried out in a vertical oven.

Then a hot-dip galvanizing process is carried out controlled by automatic air nozzles, which gives it flatness and perfect quality for highly demanding markets. Finally, it is treated with an acrylic passivized or electrostatic oiling according to the requirements for its transport, storage or a later process.

  1. PAINTING PROCESS

Finally, the painting process is carried out if required, then a chemical treatment is carried out that prepares the surface to receive a layer of primer that is converted into an excellent base to anchor the finishing paint controlled by roller equipment that makes it uniform the coat of paint.

Range of sheet on the market

The importance of knowing the process lies in being able to distinguish the range of Sheet Metal Manufacturing that are currently on the market, since there are currently several manufacturers and many more maquiladoras, who do not always comply with the standards, thus producing lower grade sheet metal. An example of this is Lose, when it is manufactured in the plant, it has a structural grade steel unlike the maquiladoras that have access to a commercial grade steel, with which they manufacture the sheet metal parts.

When you know the production processes you can better understand what material you can use correctly in the different types of projects and know first-hand the quality of the manufacturers. Acquire this product from expert hands that have quality certificates, have a high brand positioning and have a price that is favorable for the correct implementation of your projects.

What is bending?

Sheet metal bending can be defined as the deformation of a material around a neutral axis. This deformation has as a final result several products, one of them essential for several industries: aluminum profiles. Given that these satisfy constructive and ornamental needs, these implements are of vital importance for the bodywork industry, especially in the cargo vehicle sector.

What is its importance for the body and cargo industry?

Aluminum sheets for car bodies must take special care regarding bending since, if the Sheet Metal Manufacturing is not adequately compressed during the operation, the deforming operation can be unsuccessful. The deformation must allow that, on the one hand, the sheet manufacturing is compressed and on the other, a stretching occurs that makes the sheet functional for the purposes that are pursued. This criterion is key for body profiles. Given that the radii of the sheet must allow not only to meet the customer’s specifications but also for the geometric complexities of the product to satisfy the quality indicators that exist in the processing industry. The bending of the car body sheets can be in V, executed in V or with a V die, as well as with a sliding die. This type of procedure is generally accompanied by punches that facilitate operation on both obtuse and acute angles of the sheet metal.

What are the advantages of bending?

A good profile cut fulfills several key functions for the body, for example: reducing weight and increasing the load capacity of the vehicle. Remember that another factor to take into account is the customization of the bending, which can follow indications in L, T, S, or the shape that you consider appropriate, as well as having standard alloy criteria 6060/6063 to 6005/6082 that respects the lengths from 3 to 7 meters, necessary for its implementation. Also regarding aluminum, it should be noted that it is 100 percent recyclable with respect to the recovery of the vehicle in the event of a collision.

prototype development

The Importance of Prototyping Strategies to Support Product Development

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No other process can replace rapid prototyping services. It is in this phase where the functionality of the product or application is put to the test and you can verify how your ideas on paper and sketches are translated into reality, to an interactive model. Thanks to the prototypes companies you can discover the errors and the possible improvements that you can make to your application or product. Rapid prototyping is an important phase, but it can often be difficult for small businesses to carry out this phase as it is considered a waste of time, but the benefits are truly insurmountable. In this article we detail the main benefits of prototypes companies and make it clear why they are a necessity in any interactive project.

prototype development

Why Prototypes Companies Are Necessary?

It is true that, in principle, it seems that skipping the prototyping service phase in the design process saves you a lot of time, but finally that time you have “saved” can be doubled in hours of pointless development. Prototype is crucial to test designs interactively, after all interactivity is an important feature in all product or application design. If you are still not convinced about including the prototyping phase in your design process, we list some of its main benefits:

  • Improve communication: If you work with a team, doing the prototype service phase together leads to dialogue and creative problem solving. It is in this phase where the limitations and scope of each solution are explored and the results and benefits can be measured based on this.
  • You can verify results: Although the sketching phase is important because it allows you to develop solutions in a creative way, nothing compares to reality. You will probably find that when translating your sketches into reality there are certain details that you must modify. New challenges arise and it is up to you to solve them effectively.
  • It allows you to convince your clients: Prototypes manufacturers allow you to sell your idea and can be excellent tools for your most demanding clients. Experiencing a beta version of the product or application is invaluable, both for you and your customers, as they can view your ideas live.
  • Useful for usability tests: Putting your prototypes to the test in front of a selected group can find problems and solve them in time. You may even be able to detect errors that you overlooked or that maybe did not seem so important, but that for users do make a difference.
  • Prototyping does not necessarily mean a waste of time, as we have already seen. There is even what is called ” rapid prototyping service” and also many other tools that allow you to make prototypes faster and easier.

Prototypes Companies Allow You To Find A Balance Between Design & Interaction

Because prototypes manufacturers are necessary in every project: Finding a balance between design and interactivity. The prototyping phase is when the concept on paper becomes a reality. For this reason both creativity and practicality are required, in this way a balance is found in the design. It is also helpful when making the final design decisions that are usually made at this stage as you have already seen how the product or application works. You have been able to see the prototype in action, notice the errors and fix them in time, as well as the elements that do not work at all and that perhaps are essential. Prototyping allows you to make informed decisions based on the tests you have performed and not just based on intuition.

Prototypes Facilitate Usability Testing

Because prototypes are necessary in every project: They facilitate usability tests. Prototypes companies can be considered a kind of sketch as they allow you to test the interactivity of the product or application. They are like a first version of the final product that will be polished based on the tests and errors that you detect in it. For this reason, prototypes are perfect for testing usability and improving the final product based on your “discoveries.” In order to properly perform usability tests there are certain basic aspects that you must take into account:

  • Know the final product: The final result you want to achieve must be well defined as well as the specific type of test you want to carry out. Maybe it is the navigation menu, the parallax scrolling that you have decided to implement, etc. It’s about choosing the aspect that seems most problematic, at least you can start from that point.
  • Choose your target audience: Each product or service is aimed at a target audience that has different habits and expectations of the product, so be sure to choose a group that represents that target audience. This way, you can find the exact preferences and errors that you may have overlooked.
  • Analyze the results: Once you have carried out the respective tests, make sure to make use of the new information you have to add changes and modifications to the final product.
Aluminum Handle Prototype

What Is The Most Commonly For Aluminum CNC Machining?

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Aluminum alloy is the most widely used non-ferrous metal material in the industry. It has low density, high strength, good plasticity, excellent electrical conductivity, thermal conductivity, and corrosion resistance. It can be manufactured for various products. It has been used widely in industry, such as our common electronic product housings, frames, and home windows. These are all aluminum alloy materials. According to different properties and application fields, it can be divided into ordinary aluminum alloy, high-strength aluminum alloy, and heat-resistant aluminum alloy. The most commonly used are 6061,5052，6063, 6082,7075 .The most commonly for aluminum CNC machining that there are main four points as below:

The Application Of Rapid Prototyping Industry

Due to the continuous update and change of technology in the rapid prototyping industry, CNC machining is already a very mature manufacturing technology, which is mainly suitable for processing complex curved surfaces, deeper inner cavity shells, multiple procedures, and high precision parts. Compared with traditional processing Way, obviously its production efficiency has been greatly improved, and in some respects it is no longer replaceable. When customers require CNC Aluminum Prototype and low volume production, its higher flexibility and superiority are presented. For example, making aluminum handle, because it is solid and heavier, and the surface requires fine sandblasting and black anodizing . 3D printing is also possible, but the surface will be rough and it will take a long time to polish, so the cost will be much higher. The CNC machined surface will be very smooth, as long as the burr is removed off. And if the customer needs to modify the design after received the prototype, it only needs to modify or adjust the programming accordingly in the subsequent production.

CNC Aluminum prototype machining

Applications In Automotive and Aerospace Fields

The traditional automobile industry usually pursues efficiency and scale. Now people have put forward higher requirements for automobile functions. This also requires automobile parts to meet higher accuracy. The application of CNC manufacturing technology can promote automobile processing enterprises to gradually become small-scale , Personalization and high-efficiency are developing rapidly to improve work quality and work efficiency.

In aerospace equipment, the most commonly used lightweight materials are titanium alloys and aluminum alloys. If the traditional methods are used to cut titanium alloys and aluminum alloys, it is easy to cause heat and deformation of the parts. In this way, the processing accuracy and the overall the quality will have a bad influence and the safety will be greatly reduced. However, through the use of CNC technology combined with professional high-speed machining technology, this problem can be solved well and the production safety and reliability are guaranteed. At the same time, the speed is faster and the quality is better to meet the needs of the equipment.

Aluminum Mold Making

Since aluminum alloy is a relatively soft metal compared to steel, it can be machined faster and cost less, usually saving 30% to 50% of cycle time. It is also much more convenient to repair the mold later. However, the life of aluminum mold is relatively shorter, which is why aluminum mold have not been widely used and promoted, and the application ratio in the injection molding industry is still not high.

Machinery Manufacturing

In work and life, we can see products and components which are made out of aluminum almost everywhere. These parts are basically produced through by molding, CNC machine, sheet metal, and profile extrusion, of which CNC machining occupies a certain proportion. With the development of society, people are more and more inclined to personalized customization. Due to market competition, new product designs are updated and the delivery time is shorter, which promotes the continuous development and higher demand of CNC technology.

 

 

NX CAM 5Axis Adaptive Milling

CNC Machining Is Playing More and More Key Role in Rapid Prototyping Industry

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In the industry of the manufacture of various objects, we can see how new methods are emerging every day that have completely covered the needs of many customers, who before did not even dream of creating everything we have today. It is thanks to this evolution that we have the opportunity to standardize certain processes and techniques, but above all, that we can use the production line as an efficient enough way to achieve perfection in many of the creations and ideas that we need to materialize. This is how we have come to today, where there is a method that has definitely become one of the most important to start the creation of any part or object, it is practically mandatory to stop at this workstation to ensure that the development of the rest of the process is given properly; this is how the creation of the CNC Prototype and other types was born.

Machining in rapid prototype manufacturing

Creating a prototype is a task that all factories should take into account before starting to mass-produce objects, however, the technique that is used to start in this production line is also important. Machining has proven to be the most efficient way we currently have to achieve rapid and perfect prototypes and this technique intervenes in a very exact, economical and fast way. In whatever materials the technique is applied to, it will show that it is the best choice for prototypes.

NX CAM 5Axis Adaptive Milling

CNC Prototype

Thanks to the existence of the CNC Prototype, we have been able to experience great changes in favor of the industry of the creation of objects and parts, and it is that this type of procedure allows the creation of rapid prototypes. This means that in the CNC Prototype manufacturing industry, there is the opportunity to use the material in a specific way, without wasting too much of it, and also immediately correcting certain errors that may occur at that moment.

CNC Aluminum Prototype

We can include in this list several materials that can be used for the manufacturing industry, an example of this variety can include some metals, such as aluminum. The CNC Aluminum Prototype is ideal for the handling and reservation of a rapid prototype, since, unlike other materials, it is easy to manipulate, and it also has all the advantages of the material due to aluminum material is the most commonly used metal in industry . Sometimes it is one of the preferred processes of those who want to be noticed in the market of a certain industry, and this material helps them a lot, since it is very easy to machine a prototype of these. Aluminum Machined Parts is one of the techniques most used in metals , and it is that it allows the creation of parts and objects that have exceeded certain levels of complexity. In this way, it presents a great advantage for the creation of rapid prototypes, since machining does not limit any of the people who require this service.

CNC Prototyping Services at UYEE

For many, finding a company that offers good CNC Prototyping Services seems like a very tedious task, and they think that it may even be impossible, but we know that your opinion can change very quickly. UYEE is a company that has been in charge of developing the best techniques to offer all its clients the best CNC Prototyping Services, in this way they can ensure the continuity of production of certain objects, and also the development of improved versions of these. The best of all is that all the parts or prototype you want to manufacture will be of excellent quality, as they are created with the most modern techniques.

prototype to production

How to Move Your Idea From Prototype Product to Market

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Starting in the creation of ideas for the manufacture of some part or object, is a fairly short path when you find your ideal manufacturer. When you want to start a process of manufacturing parts, parts or a complete object, it is important that you can generate some ideas first, because if not, you will not be able to achieve what you have wanted so much. This is how the use of rapid prototyping originated, the process by which you can achieve materialize your first part or product, taking another step towards the production path. The use of rapid prototyping technology has become popular today, due to its important results.

Rapid Prototyping Technologies

3D printing is so well welcomed today ,for some of complex part without high requirements on finished and tolerances ,perhaps this is a good option. CNC Prototype Machining is a technique that has prevailed today, this thanks to its precision, but also thanks to the speed that it can show during the creation of a product.

prototype to productionBe that as it may, the CNC Prototype already has a place in the hearts of manufacturers, and also in all customers who only want to see their dream of marketing their products come true, and that they reach the hands of all. When talking about prototypes, we make it clear that it is an initial idea that was materialized, this due to the obvious need that all creators have to observe and evaluate the behavior of a piece, long before it is present in the production lines.

But what happens after this phase is over? The prototype phase will not last forever, in fact, it is the beginning of something more important, and once the part included here approves this process, the next step must be taken to be able to start a production with a much higher volume than the current one, where the product will be definitely created. This is when the next step should be started, which will consist of jumping from the prototype to a production phase.

What Should You Do After Completed the Prototype Product Phase?

In the first place, it is important to clarify that if you have reached that point, it is because you have a clear idea of ​​how your product will serve your future users, who will enjoy its functions and benefits. You know your idea well, and you know very well what you expect from it, you just have to have the necessary resources so that everyone knows it as well as you do. Well, as we have already clarified that point, let’s go back to the central theme, which indicates the steps to follow to take the prototype to a much more serious, and practically definitive, manufacturing level. We know that when it comes to a new product, it is important to have some allies, that is, some people who are capable of providing a service that both you and your clients need. These people who will get involved must be organized, punctual and very responsible, because if their work fails, you will be failing clients.

Although it is important to have a clear idea of ​​what you want to offer, it is also important to create a sales strategy that allows you to approach everyone in a practical way. This is the step where most of these entrepreneurs choose a virtual platform to publicize their products. Offering products on websites for sales reinforces the opportunity to develop a very good digital marketing strategy, and also teaches you to connect with customers all over the world.

The Importance of Patents

This is an issue that many manufacturers do not touch, and it is a complete error, since the registration of a patent is capable of legally protecting your idea, without the fear that it will suffer some type of theft of ideas. It is important to take care of these details that can be problematic in the future.

 

3D printed shoe

How Rapid Prototyping Technology lead the fashion?

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3D Printed the Dress

A 3D printed dress that apparently might seem completely made of fabric, at first glance it appears soft and sinuous, able to move and sway just like any cotton dress. In reality, this is an incredible result obtained thanks to the use of a new creative process, conceived by the Nervous System design studio.

Kinematics, the name of the project, combines origami techniques with new approaches to 3D printing, experimenting with the most advanced rapid prototyping technologies .In fact, we start with the 3D model of a dress made with any CAD and it is composed in blocks, triangular segments of various sizes. It is possible to control the size, position and quantity of the triangles with a design tool based on Javascript and view in real time how the changes will have an impact on the polygonal artifact.

3D printed dressThe designer Jessica has made this technique even more advanced, inserting buttons, expertly modeled on the triangles, making the clothes even easier to put on and take off. The result is amazing, as her dress moves adhering perfectly and flowing just like it was made of fabric. Thanks to the 3D scans of the model’s body she managed to get a perfect fit. She worked with a prototype manufacturer to optimize the print quality and aesthetics, thanks to the attention to every detail her garment was recently acquired by the Museum of Modern Art.

Her creations range from abstract forms to clothes and objects, from which emerges a great interest in experimenting and using always different materials. Her latest collection, “Wanderers”, presented at Euromold represents a further demonstration of how 3d printing represents one of the most concrete examples of how rapid prototyping technology can look continuously towards the future.

Why a shoe made with 3D printing?

It is a real race for innovation, the one that has involved the major world sportswear brands such as Adidas, Nike, New Balance 3D printed shoeand Under Armor, in the new technological concept, capable of combining 3D printing and shoes. Each of these multinationals has proposed a prototype of a shoe with a plastic sole made entirely with 3D printing techniques, and the future holds many other innovations.The application of rapid prototyping logic to the world of footwear seems to be an ideal solution for the most common problems .The first thing that comes to think of a shoe is the first fundamental advantage: the size. Surely many of us will have found themselves having to make a difficult choice, especially in terms of half sizes and compatibility with foreign measurement systems.

If the future linked 3D printing and shoes inextricably, all these problems would be eliminated, and each of us would have the shoe with a sole molded on the sole of the foot. In addition to the size, a 3D printed and therefore completely customized shoe would represent the definitive solution to some postural difficulties . So this style rapid prototyping service is cost effective.

Some foot malformations lead the patient to have to choose specific footwear in order to reduce pain and discomfort. Designing a model starting directly from the foot would fix all these problems .The combination of 3D printing technology and shoes is definitely a revolution that guarantees double satisfaction. On the one hand, customer happiness, for complete and subjective personalization, on the other hand, that of the company, capable of significantly reducing warehouse and storage costs.